Isolation Technology

ASEPTICARE – Multipurpose Isolator

| PRODUCT MANUFACTURER: IWT PHARMA

Additional Product Model Imagery

Product Description

A complete aseptic fill-finish solution.

Precision | Flexibility | Regulatory Confidence

3P innovation has partnered with IWT Pharma to deliver a small-batch, Annex 1–compliant aseptic fill–finish solution for a UK customer. By combining their Discover Range platforms with IWT’s ASEPTICARE isolator technology, they have created a fully integrated, modular system designed for clinical supply, development programs, and small-scale GMP manufacturing.

This collaboration combine with precision fill-finish technologies to deliver a compact, high-performance solution for sterile liquids, powders, and complex formulations, all within a closed, contamination-controlled environment aligned with the latest GMP Annex 1.

 

Inside ASEPTICARE

cryoFIL® – cGMP cryovial filling platform

cryoFIL® enhances cell viability and maximizes yield through automated cryovial filling and handling. The cryoFIL® system automates your cryovial filling process and uses Controlled Rate Freezer (CRF) compatible racks, providing seamless integration.

  • Scalable solution for your cell therapy needs.
Liquid Fill-Finish Technology

The Liquid Fill-Finish Platform delivers servocontrolled, bottom-up liquid filling with 100% fill-weight verification, automated stoppering, and full 21 CFR Part 11 compliance. Ultracompact, it fits seamlessly inside the ASEPTICARE isolator.

  • Fills vials, cartridges, syringes, and custom containers
  • Closed-loop pump control for batch-to -batch consistency
  • GMP compliant, first air design
  • Optional nitrogen purge; vacuum stoppering options
Rotary Crimping

This aseptic, fully configurable crimper provides consistent, validated sealing of vials and cartridges. Its small footprint makes it ideal for use inside the ASEPTICARE isolator.

  • 100% in process stopper compression force verification
  • Low particle generation
  • Adjustable parameters (force, rate, crimp wheel height, rotation speed)
  • CFR 21 Part 11–compliant HMI
  • Hydrogen peroxide compatible
Fill2Weight Gravimetric Powder Filler

Fill2Weight delivers high precision, non-compacting powder dosing for even the most challenging formulations. Real-time, weight-controlled dispensing and gentle vibration ensure accurate fills while preserving particle integrity.

  • Handles ultra low dose and high potency APIs
  • 100% in process weight verification for every dose
  • Compatible with vials, cartridges, syringes, capsules and custom containers

Main Features and Benefits

  • EU-GMP Class A (ISO 5) Compliance
  • Automatic Decontamination
  • Modular, Plug & Play Design
  • Compact and Sustainable with Enhanced Safety
  • Ensures the highest level of product and operator protection for aseptic operations
  • Integrates cGMP standards and Quality by Design (QbD) principles to elevate operational performance
  • EU-GMP Class D environments, reducing operational and energy costs
  • SCADA system integrates with MES through UPC UA, complying with 21 CFR Part 11 and GAMP5 standards for seamless process control

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