Packaging Inspection Solutions

Laser-Pro Next-Gen Headspace Gas Analyzer

| PRODUCT MANUFACTURER: BONFIGLIOLI ENGINEERING

Product Description

The Laser-Pro Next-Gen Headspace Gas Analyzer is a non-destructive laboratory solution designed to measure specific gas concentrations in the headspace of sterile, transparent pharmaceutical packaging, including ampoules, vials, and plastic containers. This advanced system is suitable for a wide range of product types, including liquids, lyophilized (lyo) products, powders, pastes, solids, and semi-solids.

The Laser-Pro utilizes Headspace Gas Analysis (HGA) based on Tunable Diode Laser Absorption Spectroscopy (TDLAS) to accurately measure gaseous concentrations. A diode laser beam is transmitted through the container’s headspace and reflected back to the receiver, where laser beam absorption is analyzed to determine gas concentration levels.

The Laser-Pro is designed to meet stringent regulatory requirements, ensuring compliance with EU GMP Annex 1, Section 123, which mandates testing for vacuum maintenance in vacuum-sealed containers. It also adheres to USP General Chapter <1207>, which recognizes laser-based gas analysis as a deterministic method for leak detection in sterile pharmaceutical packaging. Additionally, the software is fully compliant with FDA 21 CFR Part 11 and EU Annex 11, meeting all electronic records and data integrity requirements.

The system includes a pre-verified tooling format, and its advanced protocols and documentation make validation and qualification processes easy to implement. The Laser-Pro Next-Gen Headspace Gas Analyzer is the ideal solution for ensuring the highest standards of container closure integrity testing (CCIT) in pharmaceutical manufacturing, delivering precision, efficiency, and regulatory compliance in every analysis.

Main Features and Benefits

  • Container Application: Transparent cylindrical containers
  • Products: Lyo, liquid, powder, pastes, solid, semi-solids
  • Container Dimensions: From 2 to 100 R vials (tubular), 16 to 49 mm (moulded) and ampoules from 1 to 30 ml (ISO dimensions) and with diameters from 9.75 to 23.5 mm. No standard container dimensions are subject to evaluation. Plastic containers (both clear and frosted plastic) - all require custom tooling format
  • Testing time: Application dependent, accurate results can be obtained in just 1 second
  • Technology: TDLAS HGA, Class 1 according to IEC 60825-1 760 nm wavelength, O2 measurement
  • Inspection Feature: Non-destructive and non-invasive CCIT and QC recognized by USP 1207
  • Inspection Capabilities: In-process quality control ensuring the correct composition of the protective atmosphere; under specific conditions can also be used as CCIT
  • No calibration required before starting a batch
  • Tooling format automatic identification system to check the loaded format matches the attached one
  • Selected testing parameters receipt matches the tooling features
  • Single tooling format part for clear and amber containers
  • Precise and compact next generation laser
  • Customizable and intuitive HMI with real-time display of statistics and raw data
  • Troubleshooting advanced alerts
  • Ewon connection makes the troubleshooting easy to quickly find the right solution
  • Connections to Active Directory and VPN router for machine remote access

 

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